Wagner Tuning EVO3 Competition Intercooler Kit — E89 Z4 N54/N55

Wagner Tuning EVO3 Competition Intercooler Kit — E89 Z4 N54/N55

by WT WAGNERTUNING

$849.00
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Key Features

  • 162% larger flow area and 182% more charge air volume vs. OEM intercooler
  • Tube Fin core with internal turbulators for maximum heat dissipation efficiency
  • CFD-optimized precision-machined German aluminum cast end tanks for airflow accuracy
  • Expanded Ø70mm inlet/outlet with reinforced silicone hoses; eliminates weak OEM click fittings
  • Pressure-tested to 6 bar with anti-corrosion coating for long-term durability under boost
  • Direct-fit for E89 Z4 N54/N55 from 2009; minor radiator support trimming may be required

Product Details

Brand
WT WAGNERTUNING
Part #
200001158
Category
Intercoolers
ASIN
B0FPCYF1YF

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Wagner Tuning EVO3 Competition Intercooler Kit — E89 Z4 N54/N55 — Overview

The Wagner Tuning EVO3 Competition Intercooler is the definitive thermal upgrade for BMW Z4 E89 35i and 35is owners running N54 or N55 power. With a core measuring 20.1" x 11.9" x 7.1" and a total charge air volume of 20.65 liters, it delivers a staggering 162% larger flow area and 182% more volume than the factory unit — numbers that translate directly into lower intake temps, reduced heat soak, and more consistent power delivery whether you're on a mountain road or a track day.

Construction quality is exactly what you'd expect from a German-engineered competition product. The Tube Fin core uses internal turbulators to maximize heat exchange across every pass of charge air, while the cast aluminum end tanks were refined through CFD flow analysis to eliminate dead zones and turbulence that rob efficiency. Every intercooler leaves the Wagner Tuning facility with an anti-corrosion coating and has been pressure-tested to 6 bar, meaning it's built to handle serious boost levels without compromise. At 29.1 lbs for a core this size, the weight-to-capacity ratio reflects genuinely thoughtful engineering.

The kit includes reinforced silicone charge pipes with expanded Ø70mm inlet and outlet connections, a meaningful upgrade over the restrictive OEM click-fit system that becomes a liability at higher power stages. Everything needed for installation is included, and the kit is designed as a plug-and-play replacement for the stock intercooler on N54 and N55 Z4 models built from 2009 onward.

One honest installation note: due to the EVO3's substantial core size, minor adjustments to the radiator support may be necessary during fitment. It's a small trade-off for an intercooler that completely removes the factory thermal ceiling — and for Z4 owners pushing into larger turbos, aggressive tunes, or sustained high-load driving, that ceiling was always the limiting factor.